Industri Produksi Asam Berbasis Bio
The bio-based acid production industry involves complex manufacturing processes with stringent requirements for cleanliness and precision, particularly in environments such as active pharmaceutical ingredient production and intermediate synthesis, where conditions are even more demanding. Pumps handling these fluids must ensure the safe, accurate, and continuous transfer of materials.
Changyu’s UHMWPE-lined pumps, pompa lumpur, and chemical process pumps are engineered for corrosion resistance, handling fluids with trace solid particles, and long-term stable operation, enabling efficient production in the bioacid industry.
Applicable Media for Bio-based Acid Production Pumps
Engineered for Corrosive, Biological, and Solid-Containing Fluids
Pharmaceutical intermediates
High-temperature liquids
Organic solvents
Acid solutions
Highly corrosive chemicals
Pharmaceutical Grade High-Purity Water
Fermentation broths
Acidic Wastewater
- Fermentation broth with biomass solids
- Yeast and bacterial culture liquids
- High-solid fermentation discharge liquids
- Protein- and sugar-rich biological fluids
- Citric acid solutions
- Lactic acid solutions
- Acetic acid and mixed organic acids
- Heated or concentrated acid liquids
- High-viscosity biological slurries
- Solid-laden extraction residues
- Concentrated fermentation by-products
- Abrasive bio-processing slurries
- Acidic wastewater streams
- Fermentation cleaning wastewater
- Process wash water with residues
- Low-solid industrial discharge liquids
Pump Solutions for Bio-based Acid Production Industry
Fermentation Drainage
Recommended Pump Type: Corrosive Chemical Transfer Pump
Reason: The Corrosive Chemical Transfer Pump features a corrosion-resistant FEP lining, enabling safe handling of fermentation liquids containing biomass, organic residues, and suspended solids. This equipment facilitates smooth, clog-free discharge of biological fermentation liquids within a temperature range of -20°C to 120°C.
Acid Transfer and Circulation
Recommended pump type: Acid Centrifugal Transfer Pump
Reason: This acid transfer centrifugal pump is designed in strict compliance with ISO standards, specifically for continuous circulation and process transfer of acids. Its integrated, non-metallic, corrosion-resistant construction ensures stable operation within a temperature range of -20°C to 180°C, making it particularly suitable for circulating highly corrosive process acids, such as hydrochloric acid, sulfuric acid, and hydrofluoric acid.
Extraction Liquid Transfer
Recommended Pump Type: High Temperature Magnetic Drive Pump
Reason: Magnetically driven pumps feature corrosion-resistant PFA or FEP lining structures, enabling reliable transfer of corrosive and solvent-based extraction fluids within a temperature range of -20°C to 180°C. This process involves organic solvents, acidic extraction fluids, and flammable or toxic liquids, all of which require leak-free transportation. Their seal-less magnetic drive design eliminates the risk of shaft seal leakage.
Wastewater Discharge
Recommended pump type: Horizontal Centrifugal Water Pump
Reason: Horizontal centrifugal pumps serve as the primary pump type for wastewater discharge in bio-based acid production facilities. Featuring a single-stage, single-suction design compliant with ISO 2858 standards, these pumps deliver stable and continuous conveyance of acidic wastewater, process washwater, and industrial effluent with low solids content.
Customized Pump Solutions for Bio-Based Acid Production
The bio-based acid production industry encompasses fermentation, extraction, acid recycling, and wastewater discharge processes. Industrial pumps must handle corrosive acids, biological fluids, solvents, and slurries containing solids. These processes demand chemical pumps with strong corrosion resistance, stable continuous operation capabilities, and flexible customization solutions.
Changyu offers centrifugal pumps, slurry pumps, magnetic drive pumps, and vertical pumps with UHMWPE, FEP, and PFA materials, providing customized pump solutions tailored to specific media properties, temperatures, solids content, and process requirements.
Fermentation Drainage
Challenges
High solids content, clogging risk, biological corrosion, unstable discharge conditions.
Our Advantages
Changyu pumps utilize open impellers and imported corrosion-resistant materials to smoothly handle solids-laden fermentation liquids, minimizing clogs and ensuring stable discharge to support the continuous operation of fermentation systems.
Acid Transfer and Circulation
Challenges
Strong corrosion, continuous circulation demands, temperature variation, and leakage safety risks.
Our Advantages
Changyu acid transfer pumps utilize imported corrosion-resistant materials and an optimized flow path design to achieve stable, low-leakage acid circulation across a wide temperature range, ensuring continuous and stable process operation.
Extraction Liquid Transfer
Challenges
Flammable solvents, toxic media, leakage risk, and pressure fluctuation during extraction.
Our Advantages
Changyu magnetically driven pumps enable seal-free, leak-free transfer of extraction fluids, enhancing process safety while maintaining stable flow rates and reducing maintenance requirements for solvent-based and acidic extraction systems.
Hubungi Kami
Flexible, Efficient, and Fully Customized Pumping Solutions.
Looking for the perfect pumping solution for your specific needs? Our expert team provides customized centrifugal pump solutions tailored to your fluids, operating conditions, and project requirements. Get a personalized consultation and quote today!
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Customized pump options designed for fermentation drainage, acid circulation, extraction liquid transfer, and wastewater discharge in bio-acid production.
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