ИНДУСТРИЯ

Производство кислот на биооснове

Производство кислот на биооснове включает в себя сложные производственные процессы с жесткими требованиями к чистоте и точности, особенно в таких областях, как производство активных фармацевтических ингредиентов и синтез промежуточных продуктов, где условия еще более жесткие. Насосы, перекачивающие эти жидкости, должны обеспечивать безопасную, точную и непрерывную передачу материалов.

Changyu’s UHMWPE-lined pumps, шламовые насосы, and chemical process pumps are engineered for corrosion resistance, handling fluids with trace solid particles, and long-term stable operation, enabling efficient production in the bioacid industry.

Применяемая жидкость

Applicable Media for Bio-based Acid Production Pumps

Engineered for Corrosive, Biological, and Solid-Containing Fluids

  • Фармацевтические промежуточные продукты
    Фармацевтические промежуточные продукты
  • Высокотемпературные жидкости
    Высокотемпературные жидкости
  • Органические растворители
    Органические растворители
  • Кислотные растворы
    Кислотные растворы
  • Сильно коррозийные химикаты
    Сильно коррозийные химикаты
  • Фармацевтическая вода высокой степени очистки
    Фармацевтическая вода высокой степени очистки
  • Ферментационные отвары
    Ферментационные отвары
  • Кислотные сточные воды
    Кислотные сточные воды
  • Fermentation broth with biomass solids
  • Yeast and bacterial culture liquids
  • High-solid fermentation discharge liquids
  • Protein- and sugar-rich biological fluids
  • Citric acid solutions
  • Lactic acid solutions
  • Acetic acid and mixed organic acids
  • Heated or concentrated acid liquids
  • High-viscosity biological slurries
  • Solid-laden extraction residues
  • Concentrated fermentation by-products
  • Abrasive bio-processing slurries
  • Acidic wastewater streams
  • Fermentation cleaning wastewater
  • Process wash water with residues
  • Low-solid industrial discharge liquids

Pump Solutions for Bio-based Acid Production Industry

Engineered for Fermentation Drainage, Acid Transfer, and Biological Process Applications
  • Насос для перекачки химикатов

    Fermentation Drainage

    Рекомендуемый тип насоса: Corrosive Chemical Transfer Pump
    Причина: The Corrosive Chemical Transfer Pump features a corrosion-resistant FEP lining, enabling safe handling of fermentation liquids containing biomass, organic residues, and suspended solids. This equipment facilitates smooth, clog-free discharge of biological fermentation liquids within a temperature range of -20°C to 120°C.
  • Химический центробежный насос

    Acid Transfer and Circulation

    Рекомендуемый тип насоса: Acid Centrifugal Transfer Pump
    Причина:     This acid transfer centrifugal pump is designed in strict compliance with ISO standards, specifically for continuous circulation and process transfer of acids. Its integrated, non-metallic, corrosion-resistant construction ensures stable operation within a temperature range of -20°C to 180°C, making it particularly suitable for circulating highly corrosive process acids, such as hydrochloric acid, sulfuric acid, and hydrofluoric acid.
  • Насос для перекачки перекиси водорода серии CYQ

    Extraction Liquid Transfer

    Рекомендуемый тип насоса: Высокотемпературный насос с магнитным приводом
    Причина: Magnetically driven pumps feature corrosion-resistant PFA or FEP lining structures, enabling reliable transfer of corrosive and solvent-based extraction fluids within a temperature range of -20°C to 180°C. This process involves organic solvents, acidic extraction fluids, and flammable or toxic liquids, all of which require leak-free transportation. Their seal-less magnetic drive design eliminates the risk of shaft seal leakage.
  • Горизонтальный центробежный водяной насос CYW

    Wastewater Discharge

    Рекомендуемый тип насоса: Horizontal Centrifugal Water Pump
    Причина:     Horizontal centrifugal pumps serve as the primary pump type for wastewater discharge in bio-based acid production facilities. Featuring a single-stage, single-suction design compliant with ISO 2858 standards, these pumps deliver stable and continuous conveyance of acidic wastewater, process washwater, and industrial effluent with low solids content.

Customized Pump Solutions for Bio-Based Acid Production

The bio-based acid production industry encompasses fermentation, extraction, acid recycling, and wastewater discharge processes. Industrial pumps must handle corrosive acids, biological fluids, solvents, and slurries containing solids. These processes demand chemical pumps with strong corrosion resistance, stable continuous operation capabilities, and flexible customization solutions.

Changyu offers centrifugal pumps, slurry pumps, magnetic drive pumps, and vertical pumps with UHMWPE, FEP, and PFA materials, providing customized pump solutions tailored to specific media properties, temperatures, solids content, and process requirements.

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Fermentation Drainage

Challenges
High solids content, clogging risk, biological corrosion, unstable discharge conditions.
Our Advantages
Changyu pumps utilize open impellers and imported corrosion-resistant materials to smoothly handle solids-laden fermentation liquids, minimizing clogs and ensuring stable discharge to support the continuous operation of fermentation systems.

Acid Transfer and Circulation

Challenges
Strong corrosion, continuous circulation demands, temperature variation, and leakage safety risks.
Our Advantages
Changyu acid transfer pumps utilize imported corrosion-resistant materials and an optimized flow path design to achieve stable, low-leakage acid circulation across a wide temperature range, ensuring continuous and stable process operation.

Extraction Liquid Transfer

Challenges
Flammable solvents, toxic media, leakage risk, and pressure fluctuation during extraction.
Our Advantages
Changyu magnetically driven pumps enable seal-free, leak-free transfer of extraction fluids, enhancing process safety while maintaining stable flow rates and reducing maintenance requirements for solvent-based and acidic extraction systems.

Wastewater Discharge

Challenges
Acidic wastewater, residual solids, long-term operation, and low maintenance requirements.
Our Advantages
Changyu centrifugal pumps deliver highly efficient and stable wastewater discharge capabilities, combining corrosion resistance, ease of maintenance, and energy-saving features to ensure reliable long-term operation in bioacid production.

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Продукт

Find the Right Pump for Every Process Application

Customized pump options designed for fermentation drainage, acid circulation, extraction liquid transfer, and wastewater discharge in bio-acid production.

Вопросы и ответы

A: Fermentation drainage requires pumps capable of handling solids-laden liquids without clogging. Open impeller centrifugal pumps and clog-resistant slurry pumps are the optimal choices.

A: In acid circulation applications, corrosion-resistant materials such as ultra-high molecular weight polyethylene (UHMWPE), fluorinated ethylene propylene copolymer (FEP), or polyfluoroalkoxy (PFA) should be prioritized. Lined or alloy centrifugal pumps can operate stably across varying temperature ranges and acid concentrations.

A: Magnetic drive sealless pumps are the optimal choice for extracts, organic solvents, or flammable acids. Their leak-free magnetic drive enables safe, continuous transfer, while fluoroplastic linings provide corrosion resistance and minimize maintenance requirements.

A: Horizontal centrifugal pumps are suitable for acidic wastewater, process wash water, and wastewater with low solid content. This series of pumps offers high energy efficiency, stable operation, and convenient maintenance.

A: Yes, Changyu offers customized pump solutions tailored to specific media types, solids content, temperature, and viscosity. Through custom material selections, impeller designs, and seal options, our pumps deliver stable and efficient performance in processes such as fermentation, acid treatment, extraction, and wastewater treatment.

A: Насосы Чанъюй utilize corrosion-resistant materials, seal-less magnetic drive technology, and optimized flow paths to effectively minimize leakage, handle solids, and maintain stable flow rates. These designs enable safe, continuous, and efficient operation in applications such as fermentation, acid transfer, extraction, and wastewater discharge.

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