ИНДУСТРИЯ

Крашение и отделка текстиля

High chemical corrosion, high temperatures, and heavy pollution loads characterize the textile printing and dyeing industry. During dyeing, printing, washing, and finishing processes, large volumes of dyes, auxiliaries, acid-base solutions, and wastewater containing suspended solids require continuous conveyance and circulation. Consequently, the demands on conveyance pumps are significantly higher, necessitating corrosion resistance, high-temperature tolerance, and wear resistance. Simultaneously, these pumps must deliver continuous, stable pumping operations to minimize downtime for maintenance.

China Changyu Pump is a specialized pump manufacturer, professionally producing corrosion-resistant and wear-resistant centrifugal pumps, as well as wear-resistant fluorine-lined pumps. We also offer vertical multistage hot water pumps for handling high-temperature liquids. Our dedicated team addresses your unique operating conditions and accepts custom pump designs tailored to specific applications.

Применяемая жидкость

Recommended Handling Media for Textile Dyeing & Finishing

Typical Liquids and Wastewater in Dyeing & Printing Processes

  • Dye solutions
  • Mixed dyes
  • Pigment liquids
  • Auxiliary chemicals
  • Variable pH media
  • Кислотные растворы
  • Alkaline liquids
  • pH control chemicals
  • Corrosive chemicals
  • Chemical additives
  • Hot washing liquid
  • Heated process water
  • High temperature fluid
  • Thermal cleaning liquid
  • Hot circulation media
  • Printing wastewater
  • Dyeing wastewater
  • Suspended solids
  • Fibrous wastewater
  • Pigment residues

Recommended Pump Solutions for Textile Dyeing Applications

Pump Selection Based on Media Characteristics and Operating Conditions
  • Горизонтальные шламовые насосы

    Dye Solution Preparation and Circulation

    Рекомендуемый тип насоса: Corrosion Resistant Horizontal Slurry Pumps
    Причина: This chemical pump features a pump casing and wetted parts constructed from imported FEP/PTFE materials. Through our proprietary high-temperature sintering process, combined with K-type dynamic seals and enhanced flow channel width and plastic material thickness, it delivers exceptional corrosion resistance and wear resistance. This enables long-term stable operation during liquid pumping.
  • Corrosion Resistant Pump

    Printing Wastewater Transfer

    Рекомендуемый тип насоса: Коррозионностойкий насос из UHMWPE
    Причина:
    This is our cantilevered single-stage, single-suction chemical pump, specifically designed for conveying chemically corrosive, highly corrosive, or reactive fluids. Unlike standard pumps, its casing is constructed with steel-lined ultra-high molecular weight polyethylene (UHMWPE), featuring thickened imported flow components, widened flow channels, and a proprietary sealing system. It is suitable for acid transfer, alkali circulation, the discharge of corrosive wastewater, electrolyte processing, and the transfer of chemical slurry.

Application in Textile Dyeing & Finishing Industry

In textile dyeing & finishing industry, whether handling dyes, auxiliaries, hot water or wastewater, Changyu pumps deliver stable conveyance performance even when the fluid is corrosive, high-temperature, highly viscous or fibre-laden. Our pumps enable enterprises to effectively reduce downtime, lower energy consumption, enhance production efficiency and minimise operational costs through zero-leakage operation, robust corrosion resistance, straightforward maintenance and extended service life.

We offer tailored materials, structures, and control options to match each plant’s media, temperature, corrosion level, and flow requirements.

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Dye Preparation and Mixing

Challenges: Long-term conveyance of dyes and auxiliaries causes corrosion to the pump body and seals.
Преимущества: We utilize imported FEP material to enhance its corrosion resistance and increase the thickness of its fluoroplastic coating to extend its service life.

Chemical Dosing and pH Adjustment

Challenges: Leakage risks in chemical transfer
Преимущества: We employ our proprietary containerized double-end mechanical seal to achieve zero leakage risk, ensuring safe transportation.

Printing and Dyeing Wastewater Transfer

Challenges: Fibres and suspended solids in wastewater cause pump blockages, internal wear, and prolonged corrosion from chemical residues.
Преимущества: Our pumps utilize ultra-wear-resistant and corrosion-resistant imported high-molecular-weight polyethylene material. Additionally, we have widened the flow channels to ensure long-term stable pumping performance.

High-Temperature Washing and Circulation

Fibres and sludge easily clog. Risk of leakage due to the aging of overcurrent components and seals caused by prolonged high-temperature operation
Преимущества: We utilize high-temperature-resistant PFA material capable of sustained operation at elevated temperatures without deformation. Our proprietary double-ended mechanical seal eliminates leakage risks.

Вопросы и ответы

Common Questions in Textile Dyeing & Finishing Industry Pump Applications

Q1: What type of pump is best for handling acidic and alkaline dyeing chemicals?

A1: Our corrosion-resistant centrifugal pumps and chemical liquid pumps are suitable for conveying acidic and alkaline media in dyeing processes.

Q3: Which pump works reliably for high-temperature washing liquids?

A3: Our Vertical Multistage Hot Water Pumps

Q5: What maintenance is required for pumps handling corrosive dye solutions?

A5: Regularly inspect seals, impellers, and linings, and thoroughly clean flow passages.

Q2: How can I prevent clogging when pumping printing wastewater?

A2: Our pumps utilize lined or PP centrifugal pumps, which enhance wear resistance while increasing material thickness to extend service life. Additionally, the flow channel width is adjusted based on fluid complexity to improve throughput while maintaining stable efficiency.

Q4: Can these pumps handle chemical dosing for pH control?

A4: Yes, our chemical liquid pumps and corrosion-resistant centrifugal pumps ensure precise dosing and safe transfer of acids, alkalis, and auxiliaries.

Q6: Are these pumps suitable for continuous industrial operation?

A6: Yes, the pumps we recommend are suitable for applications such as dyeing, chemical metering, wastewater transfer, and high-temperature circulation.

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