Tổng quan về dự án
| Mặt hàng | Chi tiết |
|---|---|
| Khách hàng | A New Material Manufacturing Company in Japan |
| Ngành công nghiệp | Silicon Carbide Material Manufacturing |
| Phần Quy Trình | Acid Washing and Purification Process |
| Môi chất bơm | Hydrofluoric Acid Solution (HF) |
| Loại bơm | FSB Non-Metallic Pump Head Centrifugal Pump(HF Acid Pump) |
| Mục đích ứng dụng | Stable acid transfer and improved corrosion resistance of pumping equipment |
| Project Location | Nhật Bản |
Bối cảnh dự án
Recently, Changyu Pump successfully provided a customized pumping solution for the acid washing and purification process of a Japanese new material manufacturing company. During silicon carbide production, the acid washing and purification stage plays a critical role in improving material purity. This process generally uses acidic chemical solutions to remove impurities and metal oxides from raw materials, which places strict requirements on pumping equipment regarding corrosion resistance, safety, and continuous operation capability.
Among various chemical media, hydrofluoric acid (HF) is known for its extremely strong corrosiveness and penetration ability. It has particularly severe effects on silicon-containing and metal materials, making it one of the most challenging acids to handle in industrial applications.
At the early stage of the project, the customer attempted to use traditional metal centrifugal pumps for acid transfer. However, several operational issues occurred:
- Corrosion leakage: The wetted components inside the pump were rapidly corroded, resulting in sealing failure.
- Medium contamination: Metal ions dissolved into the acid solution, reducing the purity of the acid washing liquid and directly affecting final product yield.
- High maintenance costs: Frequent replacement of critical components and extended downtime significantly reduced production efficiency.
To solve these challenges, Changyu Pump provided an FSB non-metallic pump head centrifugal pump, designed as a reliable HF Acid Pump solution for high-purity chemical processing applications.
Changyu Pump’s HF Acid Pump Solution
Based on the customer’s demanding operating conditions, Bơm Changyu recommended the FSB non-metallic pump head centrifugal pump. The core design concept of this pump is to overcome the challenges of transferring highly corrosive chemical media while maintaining stable operation.
Solution Details
Full Plastic Pump Head Design: The FSB pump adopts a fully plastic pump head structure. The wetted components, including the pump head and impeller, are manufactured through integrated molding using ultra-high molecular weight polyethylene (UHMWPE).
This design physically isolates metal materials from hydrofluoric acid, eliminating corrosion leakage risks and preventing metal ion contamination from the source. It is especially suitable for applications requiring high chemical purity, such as silicon carbide material production.
Optimized Hydraulic Design for HF Transfer: Due to the characteristics of hydrofluoric acid, including easy vaporization and crystallization, the FSB pump features optimized impeller and flow channel designs.
The optimized hydraulic structure helps maintain stable flow performance, reduce pulsation, lower cavitation risks, and ensure uniform acid washing performance during continuous operation. As a professional HF Transfer Pump, it provides reliable handling performance for demanding chemical processes.
Stable Mechanical Seal Structure:The pump is equipped with an external bellows mechanical seal.
The stationary ring is made from 99.0% alumina ceramic or silicon carbide, while the rotating ring uses PTFE-filled material. This configuration provides excellent wear resistance and enhances sealing reliability when handling corrosive chemical liquids.
Dải hiệu suất rộng
The FSB series covers a wide operating range:
- Lưu lượng: 1.2 m³/h to 60 m³/h
- Tiêu đề: 5 m to 50 m
- Motor power: 0.12 kW to 18.5 kW
For this project, Changyu Pump selected the optimal power and speed configuration according to the customer’s pipeline layout and flow requirements, ensuring efficient operation within the pump’s high-performance range.
After confirming the solution, the Changyu Pump engineering team worked closely with the customer’s technical department in Japan. Detailed installation guidance and technical support were provided to ensure the pump system was installed, commissioned, and put into operation quickly and correctly.
Technical Parameters Reference
| Mặt hàng | Tham số |
| Product Model | FSB Non-Metallic Pump Head Centrifugal Pump |
| Môi chất bơm | Hydrofluoric Acid Solution (and other organic solvents, flammable and explosive media) |
| Phạm vi lưu lượng | 1.2 m³/h ~ 60 m³/h |
| Dải đầu | 5 m ~ 50 m |
| Công suất động cơ | 0.12 kW ~ 18.5 kW |
| Phạm vi tốc độ | 968 ~ 3.450 vòng/phút |
| Applicable Temperature | -20°C ~ 90°C |
For more product specifications and technical advantages, please read more on our product page:
Non-Metallic Chemical Pumps
Lưu ý: The above data represents the application range of this pump series and does not indicate the exact parameters used in this specific project. Since every operating condition is different, the final pump selection, including flow rate, head, power, and material configuration, must be determined according to actual process requirements. If you have similar working conditions, please contact our engineering team for professional selection support based on your real application data.
Engineering Selection Guide
In silicon carbide manufacturing, new material production, and fine chemical industries, chemical transfer systems must be selected according to the specific process conditions rather than simply based on the name of the medium.
For applications involving hydrofluoric acid, acid washing solutions, and other special chemical media, engineers usually evaluate key parameters including:
- Medium concentration
- Nhiệt độ hoạt động
- Lưu lượng yêu cầu
- Required head
- Continuous operating cycle
These factors directly influence pump material selection and long-term operating reliability.
In actual industrial projects, the same chemical medium may be used in different production stages, such as raw material treatment, purification cleaning, circulation transfer, and wastewater handling. Different process positions require different levels of corrosion resistance, transfer efficiency, and continuous operation capability.
Therefore, when selecting an Acid Resistant Chemical Pump, customers should provide complete process information, including medium composition, concentration ratio, temperature range, flow requirements, head requirements, and installation environment. This allows engineers to provide a more accurate and reliable equipment match.
For customers in the new material industry, equipment selection should not only meet current production requirements but also consider future production expansion and process adjustments. Choosing a pump manufacturer with engineering experience can effectively reduce future replacement and maintenance costs.Changyu Pump has extensive experience serving chemical processing, new material manufacturing, and corrosive media transfer applications. Our engineering team provides integrated solutions covering operating condition analysis, pump selection, and application support, including customized solutions for a Chemical Pump for Silicon Carbide Manufacturing.
Email: [email protected]
TEL/WA: +86-13651913727