Насос для химических процессов серии CYQ
The Changyu Pump CYQ Series Chemical Process Pump features a third-generation fully sealed magnetic drive design, eliminating the risk of mechanical shaft seal leakage associated with traditional pumps.
The pump’s wetted parts are sintered and molded from FEP/PFA-lined (fluoroplastic-lined) materials, enabling safe and stable handling of concentrated sulfuric acid, aqua regia, and flammable and explosive organic solvents. The core PEEK containment shell, combined with carbon fiber reinforcement technology, not only raises the pressure limit to 3.0 MPa but also physically eliminates eddy current losses, ensuring the pump maintains zero leakage and high energy efficiency even under harsh operating conditions ranging from -20°C to 150°C.
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Диапазон скорости потока : |
3 м³/ч ~ 800 м³/ч |
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Диапазон голов: |
15м~125м |
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Мощность двигателя : |
2,2 кВт ~ 110 кВт |
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Скорость: |
2950 об/мин |
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Средний диапазон температур: |
-20 °C~180 °C |
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Настраиваемые материалы: |
Сталь, футерованная FEP, PFA или PTFE |
Введение
Designed specifically for highly corrosive media, the CYQ series of Chemical Process Pumps incorporates a newly upgraded third-generation magnetic coupling drive technology. By utilizing contactless transmission via permanent magnets, it eliminates the need for mechanical shaft seals, thereby addressing common issues such as leakage, spillage, dripping, and seepage in industrial pumping applications at their source. The pump’s flow-through components are sintered and molded from a fluoroplastic alloy lined with FEP/PFA, enabling it to handle concentrated sulfuric acid and aqua regia, as well as various organic solvents. In particular, the core component, a Carbon Fiber Reinforced PEEK reinforcement sleeve, not only increases the system’s pressure resistance to 3.0 MPa but also eliminates the eddy current losses commonly associated with metal sleeves. This ensures the safe transfer of high-risk media while significantly improving energy conversion efficiency.
In addition to demonstrating exceptional industrial durability, this chemical processing pumps It also features high-grade NdFeB (neodymium-iron-boron) magnets in its internal magnetic assembly, combined with an advanced push-pull magnetic circuit design, resulting in powerful magnetic torque and a theoretical service life exceeding 10 years; the pump shaft is made of high-hardness Silicon Carbide (SiC), and the shaft sleeve is thickened by 4 mm, ensuring it remains stable even under harsh operating conditions involving trace particles. Whether for the transfer of highly toxic media in the chemical and pharmaceutical industries or for high-intensity operations such as eco-friendly electroplating and metallurgical acid washing, our Чанъюй CYQ series complies with international standards and holds ISO certification, providing global customers with fluid control solutions that meet international safety standards.
Parts of Chemical Process Pump
Сайт Насос для химических процессов серии CYQ achieves a comprehensive upgrade—from power transmission to zero leakage of the pumped medium—through the perfect integration of “high-performance materials” and an “innovative magnetic circuit design.”
The core components are analyzed as follows: from the PEEK reinforcement sleeve, which withstands pressures up to 3.0 MPa and consumes zero power, to the NdFeB magnet assembly with exceptional torque, and the 4mm-thick SiC (silicon carbide) shaft sleeve with extreme hardness—every detail is custom-engineered for highly corrosive and high-risk operating conditions. This material selection not only ensures the pump’s long-term stability in chemical environments but also embodies Changyu Pump & Valve’s technical commitment to “zero leakage.”
Fully Lined Casing & Wetted Parts
The casing of the CYQ Series Chemical Process Pump features a high-quality carbon steel shell lined with FEP (F46) or PFA (optional or custom materials). This sintered molding process, which combines a “rigid shell with a flexible lining,” enables the equipment to withstand high pipeline pressures while offering exceptional corrosion resistance against all strong acids (such as concentrated sulfuric acid and nitric acid) and organic solvents.
PEEK Reinforcement Sleeve
As the core of the third-generation upgrade, the reinforcement sleeve is injection-molded from PEEK, a specialty engineering plastic. Compared to traditional stainless steel, it not only offers exceptional pressure resistance of 3.0 MPa but also eliminates eddy current losses, preventing the medium from vaporizing due to temperature rise. This makes it a key factor in ensuring the safe, seal-less operation of the system.
High-Performance NdFeB Magnetic Coupling
The magnetic drive system utilizes high-grade NdFeB (neodymium-iron-boron) permanent magnets and employs an advanced push-pull magnetic circuit design. Despite the minimal internal magnet volume, it delivers exceptionally strong magnetic torque. Depending on operating conditions, we offer customized solutions with temperature resistance up to 180°C (38EH) or 260°C (38AH), with magnetic performance theoretically remaining stable for over 10 years.
Thickened Silicon Carbide Shaft & Sleeve
Both the pump shaft and sleeve are made of high-purity Silicon Carbide (SiC), a material second only to diamond in hardness. Compared to industry standards, Changyu Pump has increased the sleeve thickness by an additional 4 mm, significantly enhancing the component’s impact resistance and wear resistance.
Enclosed Fluoroplastic Impeller
The impeller is manufactured using a one-piece injection-molded process with a metal insert encased in fluoroplastic, ensuring dynamic balance and mechanical strength during high-speed rotation. The enclosed structure design significantly improves hydraulic efficiency, ensuring the stability of the chemical process pump during long-distance, high-head pumping operations.
Уведомление: Notice: Choosing our industrial-grade CYQ series насосы с магнитным приводом (Chemical Process Pumps) can significantly reduce equipment downtime and lower your total cost of ownership. By utilizing an advanced seal-less magnetic drive design, Чангюпамп eliminates the risk of media leakage in highly corrosive environments. Combined with high-performance FEP/PFA linings and innovative PEEK reinforcement sleeve technology, our engineering solutions provide a safer, more stable, and zero-emission fluid handling environment for your most hazardous media.
Электронная почта: [email protected]
Телефон: +86-13651913727
Specifications: Chemical Process Pump
| Тип параметра | Технические характеристики / диапазон |
|---|---|
| Series | Насос для химических процессов серии CYQ |
| Диаметр входного/выходного отверстия | 16 mm – 300 mm |
| Скорость потока | 0.5 m³/h – 1000 m³/h |
| Глава | 1 m – 80 m |
| Мощность | 0.025 kW – 185 kW |
| Рабочая температура | -20°C до 150°C (Recommended actual operation ≤ 60°C) |
| Подкладочные материалы | FEP (F46), PFA, PTFE (F4) |
| Материал корпуса | HT200 / Cast Steel Lined with Fluoroplastic |
| Давление в системе | ≤ 1.6 MPa (Up to 3.0 MPa with PEEK reinforcement) |
| Medium Limits | Non-crystalline particles, Density ≤ 1600 kg/m³ |
| Drive Mode | Magnetic Drive (Sealless) |
Operating Conditions & Limitations
| Parameter / Condition | Standard Range or Requirement |
|---|---|
| Medium Properties | Free of hard particles (custom verification required if present); viscosity ≤ 30×10⁻⁶ m²/s; density ≤ 1600 kg/m³ |
| Диапазон температур | -20°C to 150°C; recommended operating temperature ≤ 60°C (to prevent material aging) |
| Pressure Limits | Suction pressure ≤ 0.2 MPa; maximum working pressure ≤ 1.6 MPa |
| Operation Restrictions | ▶ Dry running is strictly prohibited (bearings rely on medium lubrication) ▶ After a power failure, the liquid must be drained before restarting to prevent dry operation |
| Maintenance Requirements | Clean promptly after handling crystallizing media; inspect bearings and mechanical seal wear every 500 hours; replace when clearance exceeds 0.5 mm |
Special Note:
Keep devices that are sensitive to magnetic fields (such as pacemakers and magnetic cards) away from the pump.
Настройка и конфигурации
Чтобы обеспечить наилучшую производительность для вашего конкретного перенос агрессивных химических веществ needs, Changyu Pump offers several derivative configurations for the Насос с магнитным приводом серии CYQ:
- Взрывозащищенный двигатель: Available in Ex d II CT4 or BT4 grades to ensure maximum safety in hazardous and explosive environments.
- High-Temperature Magnetic Coupling: Optional high-coercivity magnets, including 38EH (up to 180°C) или 38AH (up to 260°C), to prevent demagnetization in extreme heat.
- Silicon Carbide (SiC) Upgrades: Customizable thickened SiC shaft sleeves and bearings for enhanced wear resistance when handling fluids with trace particulates.
- Special Material Lining: Beyond standard FEP/PFA, we offer customized F50-1 Fluoroplastic Alloy linings for specific high-concentration chemical applications.
Choosing the right configuration is critical for efficient перенос агрессивных химических веществ. Насос Чанъюй provides professional technical consultations to help you select the ideal Насос для химических процессов серии CYQ based on your specific flow, head, and medium requirements. Whether you need specialized PEEK reinforcement sleeves or custom-grade NdFeB magnets, our engineering team is ready to provide a customized, leak-free fluid handling solution.
Selection Guidelines
- Media Compatibility: Please provide specific chemical composition, particle content, and temperature profiles to determine the appropriate material (e.g., F50-1 alloy).
- Требования к установке: Install horizontally; the plastic pump housing cannot support the weight of the piping. When installing vertically, the motor must face upward.
- For specific parameters such as flow rate and power for a particular model, we recommend contacting the manufacturer to obtain a solution tailored to your operating conditions.
Свяжитесь с нами сегодня для точного выбора модели и профессионального предложения.
Электронная почта: [email protected]
Телефон: +86-13651913727
Идентификационный код модели (пример)
Чтобы помочь нашим инженерам выбрать правильный Чангюпамп CYQ Series Chemical Resistant Pump for your project, please refer to the following naming convention:
Пример: CYQ 50 - 32 - 125 F:
- CYQ: Название серии (Насос для химических процессов с магнитным приводом)
- 50: Диаметр входного отверстия (мм)
- 32: Диаметр выходного отверстия (мм)
- 125: Номинальный диаметр рабочего колеса (мм)
- F: Материал смачивания (FEP/фторопласт)
Advantages of the Chemical Process Pump
Превосходная коррозионная стойкость
Wetted parts are molded with PTFE/FEP (F46) / PFA linings, providing reliable resistance against any concentration of strong acids, alkalis, and organic solvents.
Leak-Free Magnetic Drive
Equipped with a Sealless Magnetic Coupling, this pump eliminates traditional mechanical seals, ensuring a 100% zero-leakage environment for toxic, flammable, and explosive media.
High Efficiency & No Heat Loss
Featuring a Carbon Fiber Reinforced PEEK containment shell, the design completely prevents Eddy Current Loss, avoiding temperature rise and significantly improving energy efficiency compared to metal-sleeve pumps.
Долговечность и простота обслуживания
Metal-cased 2-4mm fluoroplastic lining with a heavy-duty Карбид кремния (SiC) shaft and thickened bushings. The simple structure allows for long-term maintenance-free operation under heavy loads.
Applications: Chemical Process Pump
The Changyu Pump Серия CYQ is a premier line of sealless magnetic drive centrifugal pumps, engineered with advanced fluoroplastic (FEP/PFA) lining technology. These pumps are specifically designed for the 100% leak-free transfer of highly corrosive, hazardous, volatile, or high-purity media.
Chemical & Metallurgy
Transport of strong acids (sulfuric acid, hydrochloric acid, aqua regia), alkaline solutions, organic solvents, and electrolysis of non-ferrous metals (copper, zinc).
Environmental & Electroplating
Circulation and filtration of electroplating solutions, treatment of wastewater containing aggressive chemical components, and chemical dosing in desulfurization systems.
Pharmaceuticals & Food
Transport of high-purity solvents and precious medicinal liquids. The sealless design ensures a contamination-free environment, meeting strict hygiene and safety standards.
High-Hazard Media Handling
Safe transfer of highly toxic, flammable, and explosive liquids (such as benzene and esters), providing a secure operating environment for high-risk industrial processes.
About Changyu Pump: Your Expert in Fluoroplastic Magnetic Drive Pump Solutions
Основана в 2006 году, Насос Чанъюй is a premier professional manufacturer specializing in high-performance магнитный привод насоса solutions. With decades of engineering expertise and ISO-certified manufacturing precision, our Насос для химических процессов серии CYQ is backed by multiple high-value utility model patents, ensuring that every unit delivers stable, zero-leakage performance in the most aggressive chemical environments.
Whether you are dealing with concentrated sulfuric acid transfer, volatile pharmaceutical solvents, or high-pressure industrial processes, our technical team provides customized adaptation schemes. Our solutions feature optimized sealless magnetic couplings and specialized material configurations to lower your total cost of ownership. As a direct factory, we guarantee industrial-grade durability, 100% elimination of eddy current loss, and comprehensive technical support for your critical fluid handling needs.
Свяжитесь с нами сегодня чтобы получить профессиональную техническую оценку и узнать, почему ведущие мировые отрасли промышленности доверяют насосам Changyu в решении своих критических задач по перекачке агрессивных химических веществ.
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Вопросы и ответы
Витрины проектов
Насос Чанъюй has successfully deployed the Chemical Process Pump in over 500+ industrial projects worldwide, ensuring safe fluid handling in extreme environments.
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